If you are looking for a reliable and efficient way to produce organic fertilizer from animal waste, you might be interested in our turnkey project solutions. We offer customized solutions for organic fertilizer production from animal waste at 20t per hour basis. In this blog post, we will explain the benefits of our solutions, the main components of our production line, and the steps involved in the process.
Benefits of our turnkey project solutions for organic fertilizer production from animal waste
Organic fertilizer is a valuable resource for agriculture, as it can improve soil quality, increase crop yield, and reduce environmental pollution. However, producing organic fertilizer from animal waste is not an easy task. It requires a lot of equipment, labor, and expertise. That’s why we offer turnkey project solutions that can help you overcome these challenges and achieve your goals.
Our turnkey project solutions for organic fertilizer production from animal waste have the following advantages:
– High efficiency: Our production line can process 20 tons of animal waste per hour, which means you can produce up to 480 tons of organic fertilizer per day.
– High quality: Our production line adopts a biological fermentation process that can eliminate pathogens, odors, and harmful substances from animal waste, and produce high-quality organic fertilizer that meets the national standards.
– Easy operation: Our production line is fully automated and controlled by a PLC system that can monitor and adjust the parameters of each process. You only need a few workers to operate and maintain the equipment.
– Customized design: Our production line can be tailored to your specific needs and preferences. You can choose the type and size of the equipment, the layout of the production site, and the final product form (powder or granules).
Main components of our turnkey project solutions for organic fertilizer production from animal waste
Our turnkey project solutions for organic fertilizer production from animal waste consist of four main components:
– Fermentation system: This system is responsible for converting the animal waste into organic fertilizer through a biological fermentation process. It includes a compost turner machine that can mix and aerate the materials, a compost windrow machine that can form and turn the materials into piles, and a fermentation tank that can provide a suitable environment for microbial activity.
– Drying and cooling system: This system is responsible for reducing the moisture content and temperature of the fermented materials to meet the requirements for storage and packaging. It includes a rotary drum dryer that can dry the materials with hot air, a rotary drum cooler that can cool the materials with cold air, and a cyclone dust collector that can remove dust and impurities from the air.
– Granulation and packaging system: This system is responsible for shaping and packing the organic fertilizer into different forms according to your demand. It includes a granulator machine that can extrude or roll the materials into granules, a screening machine that can separate the qualified granules from the unqualified ones, a coating machine that can coat the granules with anti-caking agents or nutrients, and a packing machine that can weigh and seal the granules into bags or boxes.
Steps involved in our turnkey project solutions for organic fertilizer production from animal waste
The following are the main steps involved in our turnkey project solutions for organic fertilizer production from animal waste:
– Step 1: Collecting and transporting animal waste. You need to collect the animal waste from your farm or other sources, and transport it to your production site by using trucks or conveyors.
– Step 2: Crushing animal waste. You need to use a crusher machine to crush the animal waste into small pieces that are easy to ferment.
– Step 3: Fermenting animal waste. You need to use a compost turner machine or a crawler type compost windrow machine to mix and aerate the crushed animal waste with some microbial agents or additives. Then you need to transfer the materials to a fermentation tank or pile them up on the ground. The fermentation process usually takes about 15 to 20 days.
– Step 4: Drying and cooling fermented materials. You need to use a dryer machine to dry the fermented materials until their moisture content is below 15%. Then you need to use a cooler machine to cool the dried materials until their temperature is below 40°C.
– Step 5: Granulating and packaging organic fertilizer. You need to use a granulator machine to shape the dried and cooled materials into granules. Then you need to use a drum pellets manure screening machine to separate the qualified granules from the unqualified ones. Then you need to use a coating drum machine to coat the granules with some agents or nutrients if needed. Finally, you need to use a packing machine to pack the granules into bags or boxes according to your specifications.
Cost:Cost of our turnkey project solutions for organic fertilizer production from animal waste
The cost of our turnkey project solutions for organic fertilizer production from animal waste depends on various factors, such as the type and amount of animal waste, the capacity and configuration of the production line, the quality and quantity of the final product, and the local market conditions. Therefore, we cannot give you a fixed price without knowing your specific situation. However, we can assure you that our solutions are very cost-effective and competitive in the market. We will provide you with a detailed quotation after we analyze your requirements and design a suitable solution for you.
If you are interested in our turnkey project solutions for organic fertilizer production from animal waste, please feel free to contact us. We will provide you with a detailed quotation, a feasibility report, and a project plan. We will also send our engineers to your site to install and test the equipment, and train your workers. We are looking forward to working with you and helping you achieve success in your organic fertilizer business.