If you are looking for a cost-effective and efficient way to produce NPK fertilizer, you might want to consider investing in a 6t per hour NPK pan granulation plant. This type of plant can produce high-quality NPK fertilizer granules with a uniform size and shape, using a simple and reliable process. In this blog post, we will introduce the main features and advantages of the 6t per hour NPK pan granulation plant, and explain how to install and operate it.
What is a 6t per hour NPK pan granulation plant?
A 6t per hour NPK pan granulation plant is a fertilizer production line that uses a pan granulator as the main equipment to make NPK fertilizer granules. The pan granulator is a rotating disc that has a shallow rim and a central hole. The raw materials of NPK fertilizer, such as urea, ammonium phosphate, potassium chloride, etc., are mixed with water and binder in a proportionate ratio, and then fed into the pan granulator. The rotating motion of the disc makes the materials roll and agglomerate into small balls, which gradually grow bigger and denser as they move along the rim. The granules are then discharged from the central hole and sent to a dryer and cooler for further processing. The final product is NPK fertilizer granules with a diameter of 3-5 mm and a moisture content of less than 10%.
What are the benefits of a 6t per hour NPK pan granulation plant?
A 6t per hour NPK pan granulation plant has many advantages over other types of fertilizer production lines, such as:
– It has a simple structure and easy operation. The pan granulator is the only major equipment in the plant, and it does not require much maintenance or adjustment. The operator can control the speed, angle, and moisture of the disc to adjust the size and quality of the granules.
– It has a high production capacity and low energy consumption. The plant can produce 6 tons of NPK fertilizer granules per hour, which is equivalent to 144 tons per day. The power consumption of the plant is only about 30 kW per hour, which is very economical.
– It has a wide application range and flexible configuration. The plant can produce various types of NPK fertilizer granules with different formulas and specifications, according to the market demand and customer requirements. The plant can also be customized with different auxiliary equipment, such as crushers, mixers, screens, conveyors, etc., to meet different production needs.
– It has a good environmental performance and product quality. The plant adopts a closed system that prevents dust and noise pollution. The granules produced by the plant have a smooth surface, uniform size, high strength, good solubility, and high nutrient content.
How to install and operate a 6t per hour NPK pan granulation plant?
The installation and operation of a 6t per hour NPK pan granulation plant are relatively easy and straightforward. Here are some basic steps to follow:
– First, you need to prepare the site for the plant. You need to have enough space for the equipment and the raw materials storage. You also need to have access to water, electricity, and gas sources. You need to level the ground and lay a concrete foundation for the equipment.
– Second, you need to assemble and install the equipment according to the instructions provided by the manufacturer. You need to connect the equipment with pipes, wires, and belts, and check if they are working properly. You need to adjust the parameters of the equipment according to your specific production requirements.
– Third, you need to start the production process. You need to feed the raw materials into the mixer and mix them well. Then you need to transfer them to the pan granulator and add water and binder as needed. You need to monitor the granulation process and control the speed, angle, and moisture of the disc. You need to collect the granules from the central hole and send them to the dryer and cooler for drying and cooling. You need to screen out the qualified granules from the unqualified ones and pack them for storage or sale.
If you have any questions or problems during the installation or operation of the 6t per hour NPK pan granulation plant, you can contact us at any time. We have professional engineers who can provide you with technical support and guidance. We also offer after-sales service and warranty for our products.
We hope this blog post has given you some useful information about the 6t per hour NPK pan granulation plant. If you are interested in buying this type of plant or other fertilizer production equipment, please feel free to contact us. We are a leading manufacturer and supplier of fertilizer machines in China, with more than 20 years of experience in this field. We can offer you high-quality products, competitive prices, and customized solutions. We look forward to hearing from you soon!